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Concurrent session 9: Engineering Safer Equipment

Tracks
Track 3
Wednesday, August 19, 2026
11:15 AM - 12:15 PM
Surfers Paradise room

Speaker

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Dr Nikky Labranche
Dust And Respiratory Health Program Lead
The University Of Queensland

Diesel particulate matter in mining: what are we really measuring?

Abstract

Diesel particulate matter remains one of the most complex airborne hazards in underground mining. It is often treated as a number on a report, but the particles themselves tell a much richer story about engines, ventilation, maintenance, fuel, work practices and the mine environment.

This presentation will unpack what diesel particulate matter really looks like in mining environments and why it is measured the way it is. It will explain, in practical terms, why sampling methods use a submicron size-selective approach, why elemental carbon and total carbon are used as measurement indicators, and why results need to be interpreted with an understanding of the mine setting. In coal mines, this is particularly important because coal dust, organic carbon and other fine particles can influence what is collected and how results are understood.

The presentation will use particle-by-particle characterisation to show how diesel particulate behaves in real mining atmospheres. Rather than existing as neat, isolated particles, diesel particulate can occur as very fine agglomerates, mix with other mine dusts, and vary depending on equipment, controls and operating conditions. This matters because exposure monitoring is not just about compliance. It is about understanding what workers are breathing and whether controls are targeting the particles of greatest concern.

The presentation will also discuss current research aimed at improving diesel particulate assessment, including advanced microscopy, automated particle recognition and AI-enabled identification of diesel particulate in complex mixed dust samples. These methods are being developed to better distinguish diesel particulate from other respirable particles and support more meaningful interpretation of exposure data.

For operators, the key message is practical: better measurement should lead to better decisions. Understanding what is being measured, what may influence the result, and what future tools may offer can help sites move from simply collecting exposure data to using that data to improve controls, maintenance strategies and worker health protection.

Biography

Dr Nikky LaBranche is the Dust and Respiratory Health Program Leader in the Minerals Industry Safety and Health Centre within the Sustainable Minerals Institute at The University of Queensland. A mining engineer by background, Nikky brings nearly two decades of experience across mining operations, government, and research to the challenge of protecting workers from airborne hazards. Her work focuses on understanding what mine workers are actually breathing, moving beyond mass-based exposure measurements to characterise respirable dust and diesel particulate at the particle-by-particle scale. She leads a major dust and respiratory health research portfolio spanning advanced dust characterisation, real-time monitoring, diesel particulate, dust controls, engineered stone, and return-to-work pathways for workers affected by occupational lung disease. Nikky’s research has helped industry better understand the size, shape, composition, and behaviour of airborne particles in mining environments, including how these properties influence exposure assessment, control effectiveness, and respiratory health risk. Her current work includes the application of advanced microscopy and AI-supported approaches to improve identification and interpretation of diesel particulate in complex mine dust mixtures. In recognition of her contribution to health and safety innovation, Nikky received the 2025 QMIHSC Health Innovation Award, the 2025 QRC Exceptional Woman in Technological Innovation Award, and national recognition through the MCA Women in Resources awards. She was also awarded the 2024 AusIMM Professional Excellence Award in Health and Safety. Nikky is a member of the AusIMM Board of Directors, Past Chair of the AusIMM Health and Safety Society, and a member of Lung Foundation Australia’s Occupational Lung Disease Network Steering Committee.
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Mr Darryl Crowder
Exec.Director
GACWheels Mining Pty Ltd

Dynamic Differences Between Air Suspension Wheels (ASW) and Conventional Inflated Tyre/Rim (ITR) Systems – An Engineered Risk Control Perspective

Abstract

Mobile equipment remains a major contributor to health and safety risk in surface mining, particularly through whole body vibration, impact loading, fatigue and catastrophic loss of control events. Conventional ITR systems are long established but rely heavily on administrative controls, inspection regimes and human intervention to manage inherent stored energy and failure risks.

This presentation examines the dynamic performance differences between conventional inflated tyre/rim assemblies and the ASW, reframing the comparison through a regulator and critical risk control lens. The ASW replaces inflation based load management with a mechanically constrained air suspension system, fundamentally changing how dynamic loads, transient impacts and vibration are absorbed and transmitted to the machine and operator.

From a production perspective, the ASW enables more consistent machine performance by stabilising wheel ground interaction and reducing dynamic load variability across haul conditions. Predictable suspension behaviour supports higher sustained operating speeds on uneven haul roads while reducing shock related stress on wheel end, suspension and chassis components. The elimination of inflation dependent variability reduces unplanned downtime associated with tyre failures and pressure management, improving equipment availability, maintenance efficiency and overall production reliability without increasing operator workload or procedural complexity.

From a health perspective, the ASW demonstrates reduced transmission of peak shock loads and high frequency vibration, supporting improved exposure management for whole body vibration and operator fatigue. More predictable dynamic behaviour contributes to improved operator confidence, situational awareness and psychological safety.

From a safety systems perspective, the ASW represents a shift towards higher order controls by eliminating key tyre related failure modes associated with rim failures, sudden pressure loss and uncontrolled energy release. This reduces reliance on procedural controls and frequent high risk maintenance interventions, aligning with regulatory expectations for engineered risk reduction and effective critical controls.

The presentation situates ASW technology within contemporary Safety and Health Management Systems, catastrophic hazard management frameworks and the evolving expectations of regulators for safer by design mining equipment. It demonstrates how design innovation can materially improve health, safety and wellbeing outcomes while supporting organisational capability, system assurance and the future of safer mining on a global stage.

Biography

Darryl Crowder is the Chief Operating Officer of GACW Incorporated, where he leads the operational and commercial deployment of the Air Suspension Wheel (ASW), a patented non pneumatic wheel and suspension system developed to eliminate tyre related safety risks and improve heavy vehicle performance in mining and industrial applications. With more than 30 years of senior executive experience, Darryl has held leadership roles across mining, heavy equipment, and engineering services, including Chief Operating Officer, Executive Director, and General Manager positions within Australian and international organisations. His background spans safety critical operations, manufacturing scale up, asset intensive maintenance environments, and global supply chains. At GACW, Darryl oversees global field validation programs, manufacturing partnerships, and regulatory aligned operational readiness as the ASW transitions from development into commercial deployment across multiple international mining regions.
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